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Winch Cover: 5. However, with this unit's built-in safety features, it's a lot easier. Press the remote ON switch until the blue light blinks. Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. Inspect before every use; do not use if damaged or parts loose. If you are buying a winch for the first time, there will be several queries in your mind. These pieces (as long as they're not sewn in) can easily be repaired on your end. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. Failure to carefully observe duty cycle limitations can easily over-stress a Winch contributing to premature Winch failure. We recommend giving the device some rest in between and letting it cool off. Refer to Relocating the Control Box on page 8. Apply 12 volts to coil terminals directly. We are in the process of making one similar for Badland winch 12000 parts as well. Only use a 12V automotive (or equivalent) battery, in good condition. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. There are two black wires and two red wires that come out of the winch. However, that is not the case with this unit. SAVE THIS MANUAL. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Do not step over wire rope. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. This does not influence the price or reviews. Its a Badlands 3500. Will sell for $280 firm! The wire rope must be properly coiled under tension to be able to support a load without damage. Badland Zxr 12000 Winch Wiring Diagram Hook onto the object using a pulling point, tow strap or chain. We think youll enjoy these customer-made YouTube videos about our products. There are two red wires that come out from the central ports. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. If you are looking at how to wire a badland 2500 pound winch? This makes it ideal for outdoor use, especially in humid and rainy climates. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. Connect the black cable from the batterys negative side to the winch. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. This wire rope must be discarded and not be used. Do not use the hand crank, if equipped, to "assist" the winch. Winch Motor: 2. Has anyone else been successful in finding replacement parts ? When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. Also, they protect your hands from scratches and injuries. The device alone cannot ensure safety for you and the vehicle. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. You can increase the rope length and get more spools on your drum with its thin size. The build of the fairlead is stainless steel. Do not open the housing. If not available , then a new controller from another winch could work. The two black wires are on the far right and far left of the red wires. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. The red wire is connected from the solenoid box to the battery positive side. Thanks for your help. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. BADLAND ZXR 12,000 lb. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. JavaScript is disabled. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. Drum: 6. Non-skid footwear is recommended. A clicking indicates proper activation. Anything below IP67 is prone to damage from rain and submerge. You may wish to keep the engine running while using this winch, to continually recharge the battery. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. It has a very smooth surface to feed your synthetic rope through. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. Any uncovered wires may be the cause of a short circuit. 70 series PTO winch + Aisin1000 elec winch - what are they worth. Is the problem in the relay or in the motor. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. But it is super strong. Wear restrictive hair covering to contain long hair. Thanks. 3. Do not use a dirty or corroded battery. Industrial/Tow Truck Electric Winch Owner's Manual Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. if abnormal noise or vibration occurs, have the problem corrected before further use. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. How to Install a Badland ZXR 12000 Lb. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Visit our website at: http://www.harborfreight.com You should keep in mind the following points before buying this product. The next item on the list is a hawse fairlead. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. The wireless remote controller will act as a receiver to operate the wireless remote. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Amazon.com: 12,000 Lbs Winch Parts It halves the load on the winch through pulley action. This rope is 3/16 inch thick and is 50 feet long. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Please familiarize yourself with the operation of your winch before using it. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. Badland is a winch brand that provides good quality winches. Cable: 7. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Keep clear of wire rope, hook, and load while winching. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. Handlebar switch would be helpful in case of failure with wireless remote control. These cable ropes are specially built by coiling together metal wires that form a helix. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. Do you agree that the items listed are perfect for the Badland 2500 lb winch? IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Mounting Plate: 3. Just imagine how good quality their products are if the military uses them. Secure the solenoid assembly in place with mounting screws. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. Handlebar Control Switch: 3. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. I have a badlands 12000 lb capacity winch. Correct any such issue before use. The mounting plate must be rated to at least the Winch's capacity. Non-skid footwear is recommended. A road alligator jumped up and took out the controller box. Do not use thinner/longer cables or link multiple cables together. Wired Remote: 5. When installing your solenoid, minimize the cable length by keeping close to the winch. Due to continuing improvements, actual product may differ slightly from the product described herein. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. The mounting plate must be rated to at least the winch's capacity. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. The Winch terminals are color-coded. This powers the winch only and is rechargeable. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Secure load after moving. Mounting the Winch. Will the new electronics parts that are available work on this winch? Run winch with vehicle motor running. Badland 63770 ZXR 12000 lb. So far, I dont see any problems with it. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. Next, mount the unit at the bumper of your vehicle. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Do not wear loose clothing or jewelry, as they can be caught in moving parts. But this is a constant danger for all off-road drivers out there. Here are a few that are very helpful. The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. tension before use. An installation manual is also part of the package. BADLAND ZXR 12 -000 lb. Winch with Wire Rope - Harbor Freight Coupons To use the wireless remote, switch ON the wireless receiver switch on the control box. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. Keep wire rope straight to avoid kinking the wire rope. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Follow the instructions thoroughly for making your winch install as easy as possible. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. These winches weigh around 90 pounds. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. Some people are too busy knowing it all to ever learn anything. of tension. I had the same problem with 12000lb. If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. Do not exceed the angles shown in Figure B for a roller fairlead. Read all instructions. Recoil the wire rope back into the winch under at least 500 lb. Distractions can cause you to lose control. It reduces the load on the winch, allowing it to work longer with less heat buildup. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. , connect the remote control box to the solenoid box. Winch with Wire Rope. The relay clicks when the out switch is Activated. No warranty. I bought a 12000 zxr last year but never opened it until yesterday. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. Im looking for a drum assembly for a Badland 2500 lb winch. Note: Specifications are approximate and subject to change. In case it slips or breaks, it will "whiplash" along this line. I cant find anyone that has them, can anyone help, thanks. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. Loose or corroded battery cable connections. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. To operate the winch, plug the remote into the socket connector. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. Most of the Badland winches carry the same ideal wiring pattern. Ventilate area well before and while working on battery. No hardware to mount or connect the electrical components. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. Wear heavy-duty, cut- and abrasion-resistant leather gloves. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. The design of the model's housing is weather-resistant and high-impact. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. Here are the most searched Badland Winch Parts from the customers. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. Do not power the hook all the way into the fairlead or winch. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. 8 Best Badland Winches (Harbor Freight Tools Buyers Guide) - Rugged Driving Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. All connections must be tight and clean. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. Thank You Limitations apply. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. Badland 63770 ZXR 12000 lb. Truck/SUV Winch Owner's Manual The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. I finally get a chance to give you guys my opinion of this winch after a year of abuse. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Badland Winch Parts List: 1. Save $250.00 by shopping at Harbor Freight. The average winch that can bear this much load costs around $300 to $500. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Control Box /Solenoid Box: Accessories For Badland Winches: 1. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. Wrap wire rope under 500 lb. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. Do not operate the winch at extreme angles. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. As you can see all the parts in the diagram below, you can understand the wiring well. Badland Winch Parts, Replacements & Accessories. Summary of Contents for Badland ZXR9000. Tap solenoid to loosen contacts. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. The remote control will auto shut down when not in use after two minutes. I could try using a controller from another brand. What other Badland 2500 winch parts do you think are perfect? 3491 Mission Oaks Blvd. It is highly durable and reliable. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. Test Electric Winch for proper operation. Do not loop the wire rope around object and hook onto itself. The wireless remote controller will act as a receiver for the wireless remote. The battery may be drained if you use the winch while the engine is not running. Best Badland Winch Remote For Replacement. 2. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Connect the wire rope for a double line system as shown in Figure J below. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Badland APEX 12000 Winch Installation & Instructions Manual: Download. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. Badland Winches Parts Wiring Diagram (For All Models) - WinchReview.com How do I get the hardware. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch.