2 - Self Opening, AC Motor 3 Phase Wire EV Motor Cable Set - 2/0 Orange, Brake Vacuum Reservoir Canister - Plastic, EV Pedestrian Trolly Bell - Horn Alternative, Gigavac GV200-MA EV Contactor - 4000 Amps Max - EV200 Replacement - 12 Volt Internal Economizer, Universal Starter Cover Plate - Fits VW, Porsche, and more, High Voltage Fuse 300 Volt 800 Amp A30QS800, EV West High Voltage High Current Fuse Holder Size 5, Remanufactured 2 Speed VW/Porsche Transmission for EV Motors, EV Specific Aluminum Lightweight Flywheel For Porsche and VW. Jesper had his perspective on the world expanded vastly after having attended primary school in rural Africa in the early 1980s. We didn't make them, but it's always nice when big shiny parts arrive for a project. 235 Mile Range Electric Camper Van from Yorkshire Then the motor assembly slid forward over the transmission shaft and stoped against the adapter plate. Scopema RIB seat beds , VW T5 T6 rear and side windows . Since replacement parts are not available, some careful scraping exposed the flex circuits gold surface under the transparent Kapton coating. The BMS mount holes were drilled and revet-nuts inserted. The bottom left image shows the raw fuel gauge driver PCB (blank), and the right image shows it with components soldered to it. available motor and controller/inverter solutions that can providethe efficiency and powerwithin budget for this application. A bit of non-EV conversion effort is occasional restoration work. So, to start us off, we needed the following; We sourced a startup loan to get us started, with a business plan to convert a camper to electric and then hire it out for holidays around Yorkshire. Choosing a model that has been converted before can save time and avoid unseen complications. The classic camper vans, VWs up until the late 1980s, were just as famous for breaking down as they were for their looks and charm. It is not a comprehensive step-by-step procedure, but we have included many details that future builders will find useful. It's not the box in the way. We must find the solution that we'll install so we can check for leaks in the rear module (and front) before they go in. The circuit cycles the needle from empty to full to be sure it works, and to verify how we need to build the circuit for the BMS to send proper State Of Charge (SOC) signals to it. This is the fuel display tester drivingthe stock fuel gauge. Even specifically VW camper vans have a huge industry built around keeping them on the road. We now have enough P100D top clamshells to assemble the front pack and will begin that next week. I've been working on various ways we plumb in a great (3kW+) heater and defrost system. . Build The Adventure Parts and info to convert your VW into a powerful travel vehicle with the reliability to take you anywhere Find Parts VW Subaru engine conversions. The coolant lines sweep down around the side and underneath the battery box to twoaluminumblock manifolds. Something went wrong while submitting the form. Theres a growing desire to turn gas powered cars into electric cars. EVO 2.4 PRO. To do this quickly, we took measurements and printed off several sheets of the orthogonal views above, and begin sketching out scenarios. This article was created to allow the customer to follow the high-level build activity. Also not shown, are the stand-offs that hold the inverter/controller 1/4" off the firewall that it's mounted to. It's similar to what's inside the black heater box assembly pictured below it. I decided to buck up my ideas. It was a bit of work to trim out the old gas tube and weld in the backing plate deep enough for the inlet to not block the original fuel door. This way, we can solder our cell tap wiring harness to the exposed side of the mounted BMS slave PCBs in place on the modules, without extra handling of the board, connectors, and flex circuits. He had been given confirmation that both the motor and controller would be repaired under warranty and returned to us to fit! Converting a Volkswagon VW Beetle Into an Electric Car Minor trimming was needed, but the parts fit into place well. 10 cm more height in the foot area compared to conventional sleeping roofs. Volkswagen has teamed up with specialist firm eClassics based in Germany to provide the official conversion kit. Kit includes 3 high quality illuminated switches, plug in wiring harnesses, and switch mounting cases. I was starting . coolant connectors for the Tesla P100D battery modules, were included in the shipment. You may want to catch up with part 1,part 2, part 3, part 4, & part 5 before I hand it over to Kit Lacey in this very last chapter of his first, and most painful, build, in which he refuses to give up on the adorable T2 Indie. Add to basket. that was recently been decided on has been back-ordered due to an unavailable 12V blower fan. It works reliably and takes care of the complete set-up and closing process automatically. Theres no reason why we cant convert every single VW T2, is there!(?) VW Type 2 Microfiches 68-79 Parts catalog (Volksteile) Pacific Parts International VWHelp.com Type IV: Secrets Revealed Bus Exhausts Fuel Injection Type 1 carb chart PDSIT exploded diagrams VW Bosch Distributors Distributor cross reference Bosch rotor numbers (Page 80) Bosch Ignition catalog Bus/914/411 ignition part numbers We found no leaks but discovered this pump won't work with these modules. As we commit to more part locations & circuit routes, I've ordered a lot of small parts like plumbing fittings, relays, sealed High Voltage (HV) box, fuse blocks, etc. Now, here lay our issue: The motor and controller were manufactured by two different companies in the US, and both had failed. Rather than add in-line fuses, we're adding one or twosmall fuse blocks in the engine compartment. VW Bay Window Power steering conversion kit Camper late early Bus Type 2 RHD LHD. btw Complete EV Conversion kit for a classic VW beetle, VW T1, VW T2 and Karman Ghia based with our EV HypE drive and various options for Lithium battery systems. Its position is more flexible. This is a good candidate for conversion.. vw electric conversion kit for sale | eBay To be exact, the company will extract the Beetles air-cooled flat-four-cylinder engine and replace it with the electric drivetrain from the existing e-up! The Subaru engine conversion offers clear advantages for your Vanagon: The Subaru engine has 130 horsepower and 135 ft/lbs of torque compared to the Vanagon's 89 to 94 horsepower and 117 ft/lbs. The old dash panels, switches, glove box door, etc. This is one of many tabs from the wiring diagram drawing set. With t the tightest allowable radius at about 5" or 6" they need to exit near the connections on each module. Manual cars are ideal for electric vehicle conversions. This $5,600 kit can give old diesel cars an all-electric makeover I am personally the wrong generation to love classic camper vans. I have an old Volvo 240 in my garage that one day will need an electric drivetrain for sure, so getting acquainted with someone like Kit is a good bet. P100D Coolant connections and routing to manifolds. The 3D printed manifold pictured below will port air directly from the cabs heater box to feed 4 ports with short tubes to the windshield defroster vents. To prevent hard regen from reducing the motor RPM too quickly, there needs to be a signal to the motor controller when the clutch pedal is pressed. If we were to do the process again today with the same spec, the project would cost around 45,000 including the cost of the camper van. With the motor installed, the clearance behind it looks good. The space in the box is very constrained, making hose overlaps a pinch risk. That went together as planned. Another type of electric vehicle conversion uses an electric crate motor. It cools to a zero clearance fit. High-torque motors and custom mounting brackets makes the AutoLc Power Window Kit ideal for older cars, or cars that have never had power windows. Thus it became obvious for him that technological advancement is necessary for the prosperity of all humankind, sharing this one vessel we call planet earth. Easy to reach and still in the standard VW configuration. This is the final part of the series on his first conversion. VW and eClassics unveil e-BULLI converted electric van, available for T2 1974-79 Lite Steer Electric Power Assisted Steering Kit. And while educated a computer programmer and laboratory technician, working with computers and lab-robots at the institute of forensic medicine in Aarhus, Denmark, he never forgets what life is like having nothing. Theoretically with enough time and money you can convert any car to electric, however, some cars may be much easier than others. The white connection mates to the new BMS cell temperature harness. VW Beetle Kit 1956-1977 HPEVS AC-50 - Traction EV The Westfalia has been converted successfully to electric before. VW has launched an electric conversion kit for the classic Beetle This complete kit will deliver 140km safe driving distance, and will charge to full in a little under 8 hours. SHIFT EVis converting this 1970 VW beetle to electric power for a customer from Washington state. As we had to take the shortest route, we bumbled through the country lanes and A roads, over the Peak District and beyond. First, some quick specs on the more common engines: Vanagon Engine Conversion Specs : Common . If you don't see what you need here, we can most likely get if for you. I'll spare you the boring images of that process. VW T2 conversion kits I've ordered what I believe to be the correct connectors, and have received a shipping confirmation. Before cutting and assembling the coolant line to the new connectors, the minimum lengths from each module to its coolant manifold must be understood. Add to Cart. Top left & right are the first drafts of a 3D model and its 3D print process set-up. It's the new wider tire on the new wider rim. The price of a Bharat Electric Car Conversion Kit in India is Approx. Like many, it was a dream of ownership but the concern for issues also kept my cash in my wallet. Perfectly timed; eDub have unveiled a conversion pack for classic cars, including the classic VW camper vans, capable of achieving 235 miles to a charge with CCS rapid charging in under an hour. $5,899.00. This can easily cost an additional $2,000 - $3,000 on the low end for 2WD vans, and roughly double that for 4WD Syncros. We managed to cross a few more things off our bucket list. The box had to be disassembled to repair it (as described above). The lower-right image also shows a rectangular 3D printed cover that we designed to block the hole from the relocated fuse block. The box had to be disassembled to repair it (as described above). At eDub Services, we take any form of donor vehicle. It puts out 81bhp, accelerates to 50mph in 8 secs and has a top speed of 93mph The claimed range is 124 miles. Opening Tesla battery pack to remove modules. Sourcing duct hoses of the proper size and adapting at couplers where needed was the challenge. The car was rolled back and forth to be sure the suspension had settled. Also, fuel lines and emissions parts, and tubing was removed. The cell taps and thermistors for the front battery box modules are wired. 2024 Volkswagen ID Buzz Electric Bus First Look: Patience - MotorTrend It also has a mode for checking wire continuity when we jiggle the harness. He agreed and we met for a pint at the local pub to talk it through. Adapter Plates & Kits - Weddle Industries The upper-left image wasafter Chris installed the shaft adapter so that it can accept the new lightened flywheel. Under the hood, the top image shows the stereo amplifier laying where the battery box bottom will be. That includes custom enclosures, multiple heater units, a center console to hide stuff and add fan controls, which the original car never had. Early campers were iconic. T5 T6 Slim LWB Kits; PRO KITS; T2 BAY; Ford Custom; Traffic Vivaro Primstar; Larger Vans; Sprinter & VW Crafter; Kitchen Pods; . Some with connectors, some cut clean, and other mysteries. In the past, we have installed aftermarket PCBs (not pictured) sold for this purpose, but they would cost >$300 forthis 10 module pack and require more labor time to install because of connector issues of their own. The motor had to be staged at the proper angle as the car was lowered down over it to get the motor/clutch assembly started around the transmission input shaft. VW New Beetle Truck Conversion Kit Is Already A Best-Seller - Motor1.com The stereo amp, speakers, and other parts arrived soon after ordering with exception of the stereo itself that should arrive any day. Complete Kits - EV Europe After a debug phase, the harness will all be covered by the same black wrap that is barely visible covering a 6-inch wire bundle that exits the right side of the power distribution box. Complete Bay Window alternator conversion kits, voltage regulators, Volkswagen campervan split charge relays (for big stereo systems and other high-drain electrical accessories) and . Plus, spotting one on the motorway on bank holiday travels. The high voltage wiring is simply two wires to a high voltage contactor mounted on the front battery box. Its 12V wiring to the car is done and ready to plug it in on arrival. The outer-most tubes each pass through another 3D printed adapter to make the shortest run to the stock dash vent ducts. But I should mention it comes with quite a few very promising specs. Powered up 12v systems & verified what works: didn't check courtesy light switches (door switches), hood light, trunk light, or license plate light. Quantity: 3 available 19 sold / See Feedback. The affected area was cleaned with isopropyl and sealed with Conformal Coat. I've created, for this topicand to give early warning to builders considering these modules. The battery cables in the car were cut to length and lugs crimped on. Electric vanagon conversion. 2023 - Intelligent Living Media Ltd. All Right Reserved. There must have been over 20 pages of sketches exploring possible routing to avoid the delay and cost of a new box side panel. Copyright 2023 EV West Privacy Notice |Conditions of Use. Four concept vans, a rebadged Dodge Grand Caravan, and an emissions scandal later, VW has finally revealed the reborn electric Bus, the 2024 Volkswagen ID Buzz. Many variables contribute to this efficiency such as weight, tires, motor efficiency, speed, etc. Battery capacity, of course. I recently bought TESLA battery modules from a Tesla P100D. He said, We have to do an episode on this! (Im still waiting for the call, FC.). The most recent iteration has the Bus powered by a built Porsche 911 flat-six connected to 1989 G50 five-speed manual transmission with a Kennedy Engineered Products clutch with RSR flywheel. Also, more refinements to the wiring diagrams. More high current cables were routed, crimped, and installed by Chris. The ElectrAA Show was also a chance to meet Robert Llewellyn, the Fully Charged presenter and a bit of an EV icon. Electric VW Campervan - eDub Conversions You can follow Kits endeavours with eDub Services Ltdon all the socials and YouTube. Routing of all the low-voltage power, signal, and data wires needed from front to rear went quickly. Volkswagen has teamed up with specialist firm eClassics based in Germany to provide the official conversion kit. One manifold is for cold coolant-in, and the other is warm coolant-out. Yet, even though its heavier, it will be faster the 81bhp electric power source should make the car accelerate from a standstill to 50mph (80.5kmph) in eight seconds and onto a top speed of 93mph (150kmph.) The coolant plumbing linesare now complete from front to rear, including the pump and motor controller. The left-most orange cable is from the front battery pack area. Classic cars deserve to live on for many more generations, and electrification is the way to do that. This way, the fasteners can be removed from this side without having to remove the battery pack on the other side of this wall.On the right, the two 6-fuse low voltage (12V) fuse blocks and 3 diode-equipped cube relays for the rear of the car are mounted on the door of the high voltage box. It is resting (almost) in place, awaiting a few holes for mounting. These would be tougher to find for a reasonable price as most seem to sell for around $100k if theyre in good shape. with further details discovered this week. Unfortunately, the CNC programmer had an emergency come up and has been out for two days. Are Lithium-Ion Batteries Recyclable? So, back to the camper. This means that the owner of a Classic VW Beetle can future-proof its pride and joy to fit into the clean world that nations are planning for. Chris has already been studying and preparing for the best routes on this build. That locks us into a maximum and minimum voltage range that our battery pack and other high voltage components must provide. A second pump (different type) wasn't good enough either. The final cable is on the rear battery pack, the BMS and temperature sensor wiring are all secured. The final known bit of wiring (coolant pump, radiator fans) was completed. (Whoopee!) The nylon coolant line is not very flexible. The story goes that it came to a point where Steve believed in the project so much that each month, John would walk into Steves office and ask for money, and Steve would simply write a cheque. We can't button it up until the P100D coolant connectors arrive and are verified for proper fit and pressure testing completed. This increased power comes in an engine that's more compact, so your engine compartment is less cluttered than it was . The Bus also uses 911 suspension components and 964/944 disc brakes. But as we build, a few things are requiring a bit more attention or follow-up than expected. Some good options are: an old Volkswagen Beetle, Volkswagen Bus, Volkswagen Thing, Volkswagen Bug, Austin Mini, an old Mazda Miata, Porsche 911, Kharman Gia, a Samba. The electric opening mechanism of the folding roof improves comfort, especially during assembly and dismantling. The image above shows a draft part representing the drivers' side engine compartment floor panel resting in place. In addition to service work, he also began making parts by hand. Need faster charging, ask us about CHAdeMO DC Fast Charging. vw campervan conversion kits | eBay It is very close to front battery installation. I still like AC better, but they both have their virtues. Universal Electric Power Window Lift Roll Up Regulator Conversion Kit 2 Electric Windows Motors 2 Switches 3 Harness for 2 Door Pickup SUV Truck Van Car,Electric Window Lift Kit. Both of these pumps have garden-hose-like flow, but we need higher pressure. High current cables were started, and cooling systems parts were gathered and began getting mounted and plumbed. To use all 10, we'll run two strings of 5 modules this way, in parallel. Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. Thankfully, the problem appeared to be something in the wiring of the other I/O harness. The company, named eDub Services, was founded by a young man named Kit Lacey, and since my piece on his business, he and I have been in conversation about this fascinating field of entrepreneurship. Thus it became obvious for him that technological advancement is necessary for the prosperity of all humankind, sharing this one vessel we call planet earth. Nov 21, 2019. The USA-740-Radio from Custom Autosound arrived. This complete kit will deliver 90 miles safe driving distance, and will charge to full in a little under 8 hours. Shifting while moving is easy if you want to. 1059.50 inc. VAT. In a Tesla, these boards monitor and balance the module as coordinated by the main Tesla BMS. But the P100D connectors are different and have no good alternative. This kit comes with everything you need right down to the heat shrink tubing, and fuse holders. There were no system errors, no hiccups, no worries. It will probably take longer than wed like, but as long as we dont give up, well get there. Sorry, we have detected unusual traffic from your network. We logged into the BMS,reviewedthe data captured at the moment of the fault. Having open space below it feels roomy. Originally published on opportunity:energy. The Swindon, on the other hand, goes for just about $2,506. The content produced by this site is for entertainment purposes only. Is it wise to convert a VW Westfalia van to electric? So, Steve decided to back John, and Pixar was born. If we were to do the process again today with the same spec, the project would cost around 45,000 including the cost of. The crate motor produces a claimed 450 kW, or 550 hp. Not to mention going over budget. So, for me, a camper van would be perfect, but which one? Our focus then shifted to the front in preparation for receiving that battery pack. Today was the first test drive. The garage agreed to paint the van and do a left- to right-hand drive conversion for a reduced rate. MASSIVE Electric Bike Buyers Guide All the Biggest Brands & Models, NIO ES8 The Chinese Electric SUV Outselling The Tesla Model X, Nukes, Renewables, and the Union of Concerned Scientists, Reality Check Correcting the Cleantech Record, Solar Panel Installers Top Solar Panel Installers & How To Evaluate Them, Switching to an Electric Fleet Learn About Charging, Payments, & More, Testimonials: Why Readers Love CleanTechnica, I introduced you to a UK company that converts classic cars to electric propulsion, Volvo 240 in my garage that one day will need an electric drivetrain for sure. Since 2013, eDub have taken strategic steps to be able to offer an electric conversion package second to none in the retrofit industry. With the removal of the rear-mounted petrol engine, theres the bonus of a usable amount of boot space. I've updated theP100D module coolant connector pagewith further details discovered this week. In this article: eDub Services, Electric conversion, electric conversions, electric vans, Volkswagen (VW), Volkswagen Type II (Bus) Written By Jesper Berggreen Jesper had his perspective. Other things done included sorting out the trunk's old wiring and pulling many out that will not be used. So the garage had bought it back and now had it on sale. Top 6 Electric Car Conversion Kits With Price & Companies Shipping calculated at checkout. (250Wh/mi) x (150 miles) = capacity of 37,500Wh, or 37.5kWh, (250Wh/mi) x (200 miles) = capacity of 50,000Wh, or 50kWh. They have a high energy density, meaning they're more compact relative to many other batteries. The wiring from the heater unit will pass through the round holes on the right side of the cover. The press-fit of the nylon hose onto the connectors requires a special tool with a 3 week lead time, and a pretty penny. This board has a combination of components that suit the gauge on this car. We thought wed run a few petrol campers for a while to feel out the market, then slowly convert them to electric. She moved! Before cutting and assembling the coolant line to the new connectors, the minimum lengths from each module to its coolant manifold must be understood. That's 2kWh more than we'll need. 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This series is the result, in Kit Laceys own words. Driving down the A1 with my mum in the drivers seat and my wife in the back. It was stripped and primed but nothing else. VW Type 2 Bay Window Electrical Parts | Heritage Parts Centre UK It is hard to imagine that the engine compartment was barely long enough to get this assembly into place. Electric Vehicle Conversions - Jack's Garage Maybe a strange question to ask, but there is some context. What a ride it has been! The project utilizes the 35.8-kwh battery pack and EV drive unit pulled from a 2017 e-Golf.
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